Replenishment process (Intra Logistics)

Route4Green

Ensure the picking area is never out of stock maintaining the speed and efficiency of outbound operations.

Replenishment Process

Step 1: Replenishment Trigger
The system automatically triggers replenishment tasks based on predefined thresholds:

Trigger by minimum/maximum inventory levels
Trigger by order demand

Step 2: Optimal Replenishment Planning
The software (e.g., Route4Green) calculates:

Where to retrieve stock from.
Which pick location to replenish.
How much to replenish.
Which tasks to prioritize.

Step 3: Task Assignment & Execution

The system automatically assigns tasks
Instructions are sent to mobile devices
Operators move to the source location, pick the correct quantity, and deliver to the pick zone.

Step 4: Confirmation & Update

Barcode scanning confirms task completion.
Updates the system in real time

Business Benefits

Operations

Eliminate stockouts in the pick zone: Pickers never have to pause work to wait for replenishment or fetch items from high racks themselves.

Productivity

Boost overall productivity: Both replenishment and picking staff work more efficiently with optimized planning.

Optimization

Optimize pick zone space: Replenish only the necessary quantity to avoid wasting valuable shelf space.

Storage

Reduce congestion in main storage areas: Goods are retrieved from high racks in a sequenced plan preventing bottlenecks at inbound docks or upper storage zones.

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